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GAS OXYGEN PLANTS
| We “BDM Cryofusion & Mandressi ITALIA” are a professionally managed organization and have carved a niche for ourselves in the international market. We provide technologically superior gas oxygen plants, that find application in various industries such as water process, ferrous metallurgy, coal mines, pharmacy, chemical and many others. Compactly designed using third generation technology, these plants are safe and easy to operate. Our range of plants have in-built liquid oxygen & nitrogen pump for high pressure oxygen and nitrogen filling. Complying with American and European Pharmacopoeias, these plants provide medical grade oxygen. |
GAS OXYGEN PLANT - SCOPE OF SUPPLY
 | Air Compressor
This is a multi stage, heavy duty water-cooled air compressor for 24 hours operation, horizontal type complete with fly wheel inter cooler, foundation bolts, motor pulley, motor, v belt, guard and slide rails. This is used to compress atmospheric air.
Air Purifier / Process Skid
This consists of the following Parts:
1) After cooler with tank
2) Nitrogen cooler with tank
3) Moisture separators
4) Chilling units with Freon unit
5) Oil absorber filled with alumina
6) Molecular sieve batteries on skid
7) Defrost heaters
8) Gas/Air/water line as per standard layout on skid /platform prefabricated and ready for installation
9) Water pump
10) Inlet & outlet water lines
11) Drain manifold complete with ball valves for draining moisture. All the above equipments are properly mounted on skid /platform complete with interconnecting piping and ready for installation.
Expansion Engine
Complete with branded motor/starter of Siemens / ABB world class quality. Expansion Engine is complete with hydraulic valve control, bursting disc for safety, complete with fly wheel pressure gauge, motor pulley V belt, Belt guard, slide rails inter connected pipes (inlet and outlet)
Air Separation Column - Cold Box
This consist of the complete cold box (outer steel casing) complete with top column, bottom column, condenser, sub-cooler, re-boiler, exchanger 1, exchanger 2, control panel, instruments, pressure gauges, digital automatic temperature scanner withpt-100 sensors, expansion valves, analysis valves, inlet & outlet, air oxygen and nitrogen, gas lines with control valves neatly mounted and firmly fixed on the cold box.
STAINLESS STEEL IS REQUIRED FOR HOSPITAL OXYGEN, FOOD GRADE QUALITY AND ALSO TO MAKE EXPLOSION PROOF.
NOTE: OLD TYPE OF COPPER VESSELS/COLUMNS/TRAYS LIKE CHINESE AND LOCAL TYPE DISCONTINUED 10 YEARS BACK.
Liquid Oxygen Pump
Horizontal single acting pump with Piston, Piston Rings - oil free - Teflon with guide ring, Safety Devices, Non-Return Valves, Motor with Pulley, V-Belts, Belt Guard, Inter Connecting Pipes with ducting to cold box suitable for filling Oxygen
High Pressure Filling Manifold
For filling high-pressure Oxygen to Cylinders. It consists of main High Pressure Isolation Valve and Pigtail filling connection with individual regulation Valve with Pressure Gauge and Safety Relief Valve.
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TECHNICAL SPECIFICATION
| | PLANT MODEL | CAPACITY (cu.m/ Hr.) | PURITY (%) | CYLINDER FILLING /DAY | OPERATIONAL PRESSURE(bar) | FILLING PRESSURE(bar) | | LP-GOX 100 | 100m3 | Oxygen: 99.7%
Nitrogen: 99.9% to 99.99% | 400 | 6-7 | 155 | | LP-GOX 150 | 150 m3 | Oxygen: 99.7%
Nitrogen: 99.9% to 99.99% | 600 | 6-7 | 155 | | LP-GOX 200 | 200 m3 | Oxygen: 99.7%
Nitrogen: 99.9% to 99.99% | 800 | 6-7 | 155 | | LP-GOX 300 | 300 m3 | Oxygen: 99.7%
Nitrogen: 99.9% to 99.99% | 1200 | 6-7 | 155 | | LP-GOX 500 | 500 m3 | Oxygen: 99.7%
Nitrogen: 99.9% to 99.99% | 2000 | 6-7 | 155 | | LP-GOX 600 | 600 m3 | Oxygen: 99.7%
Nitrogen: 99.9%to 99.99% | 2400 | 6-7 | 155 | | LP-GOX 800 | 800 m3 | Oxygen: 99.7%
Nitrogen: 99.9% to 99.99% | 3200 | 6-7 | 155 | | LP-GOX 900 | 900 m3 | Oxygen: 99.7%
Nitrogen: 99.9% to 99.99% | 3600 | 6-7 | 155 | | LP-GOX 1000 | 1000 m3 | Oxygen: 99.7%
Nitrogen: 99.9% to 99.99% | 4000 | 6-7 | 155 | | LP- GOX 1500 | 1500 m3 | Oxygen: 99.7%
Nitrogen: 99.9% to 99.99% | 6000 | 6-7 | 155 | | LP-GOX 2000 | 2000 m3 | Oxygen: 99.7%
Nitrogen: 99.9% to 99.99% | 8000 | 6-7 | 155 | Note : Plants of Higher or Intermediate capacities are also available as per the Customer Requirement.
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TECHNICAL SPECIFICATION
| MEDIUM PRESSURE GAS OXYGEN | PLANT MODEL | CAPACITY (cu.m/Hr.) | PURITY( %) | CYLINDER FILLING/DAY | OPERATIONAL PRESSURE (bar) | | BDM-25 | 25 m3 | Oxygen: 99.7%
Nitrogen: 99.9% to 99.99% | 100 | 36-40 | | BDM-30 | 30 m3 | Oxygen: 99.7%
Nitrogen: 99.9% to 99.99% | 110 | 36-40 | | BDM-50 | 50 m3 | Oxygen: 99.7%
Nitrogen: 99.9% to 99.99% | 200 | 36-40 | | BDM-80 | 80 m3 | Oxygen: 99.7%
Nitrogen: 99.9% to 99.99% | 300 | 36-40 | | BDM-100 | 100 m3 | Oxygen: 99.7%
Nitrogen: 99.9% to 99.99% | 400 | 36-40 | | BDM-150 | 150 m3 | Oxygen: 99.7%
Nitrogen: 99.9%to 99.99% | 600 | 36-40 | | BDM-200 | 200 m3 | Oxygen: 99.7%
Nitrogen: 99.9% to 99.99% | 800 | 36-40 | | BDM-300 | 300 m3 | Oxygen: 99.7%
Nitrogen: 99.9% to 99.99% | 1200 | 36-40 | | BDM-400 | 400 m3 | Oxygen: 99.7%
Nitrogen: 99.9% to 99.99% | 1600 | 36-40 | | BDM-500 | 500 m3 | Oxygen: 99.7%
Nitrogen: 99.9% to 99.99% | 2000 | 36-40 |
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GAS OXYGEN PLANT - SALIENT FEATURES
| - Medical Grade Oxygen as Per American/European Pharmacopeias.
- Molecular Sieves of Zeochem Swiss of Special Grade for Total Carbon Dioxide,
Moisture and Hydrocarbon Removal. - Very Compact Design And Easy To Operate.
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GAS OXYGEN PLANT - SALIENT FEATURES
| - Heavy Duty Air Compressor (Water Cooled.)
- Built In Liquid Oxygen/Nitrogen Pump For High Pressure Oxygen/Nitrogen Filling.
- Built In Integral Gas Vaporizer.
- High Efficiency Trays for High Purity
- Extremely Safe To Use And Operate.
- Trouble Free Operation Due To Proven Design and Performance.
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GAS OXYGEN PLANTt - SALIENT FEATURES
| - Available in Leak proof Argon Welded Column.
- Skid Mounted Version
- Low Pressure Technology
- Low Power Consumption
- 24 Hrs Continuous Duty Operation.
- Only One Operator Required To Run The Plant
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GAS OXYGEN - PLANT APPLICTION
| - Water Process
- Ferrous Metallurgy
- Non-ferrous Metal Refinery
- Coal mines
- Pharmacy
- Others: Chemical industry production, solid garbage burning, concrete production, glass manufacturing, medical oxygen, etc.
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GAS OXYGEN PLANT - PLANT LAYOUT
| - Fast and Easy to Operate
- Compact Design
- Latest Technology
- Practically Zero Maintenance
- Low Power Consumption
- Liquid Air Separation Technology.
- Skid Mounted.
- High Purity of Nitrogen >99,5% (99.999% Optional) Suitable for
Soft Drinks/Juice/ Beverages and Industrial uses. - Liquid Nitrogen Pump (Optional) can be added for direct compression of Nitrogen into Cylinders
- Single Electric Panel
- Cylinder Filling Station (Optional)
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